Barriers to Growth
Poor facility design drains productivity. We eliminate the friction that drives up travel time and safety risks.
Spaghetti Flows
Staff and materials crossing paths inefficiently, creating confusion and delays.
High Travel Times
Pickers walking too far to retrieve inventory, significantly reducing items picked per hour.
Poor Space Utilization
Running out of storage despite having sufficient square footage due to poor configuration.
Safety Hazards
Congestion points and poor ergonomic setups that increase risk of injury and accidents.
Our Approach
Data-driven design to unlock hidden capacity.
Assess Current State
Analyze travel paths, bottlenecks, congestion points, and critical safety concerns.
Model Alternatives
Create Digital/CAD designs reflecting best practices in material flow and efficiency.
Optimize Storage
Define racking profiles, slotting strategies, and appropriate material handling equipment.
Improve Workflow
Redesign pick paths, dock operations, and replenishment flows for speed.
The Outcome
Unlocking hidden capacity by transforming facility layout into a driver of speed and efficiency.
Significant reduction in travel times, directly increasing picks-per-hour and labor productivity
Maximized storage density that delays the need for costly facility relocation or expansion
Streamlined material flow eliminating "spaghetti" patterns and bottlenecks
Enhanced safety standards through deliberate separation of pedestrian and machine traffic
Flexible, modular design capable of adapting to future shifts in product mix or volume