Barriers to Growth
Hidden issues within warehouse racks that drain productivity.
Poor Slotting
Fast-moving items hidden in hard-to-reach locations, increasing pick times unnecessarily.
Pick-Face Stockouts
Pickers waiting idly because replenishment is too slow to keep up with demand.
Honeycombing
Wasted pallet positions and poor cube utilization reducing overall storage capacity.
Ghost Inventory
System says it's there; the bin is empty. Inventory discrepancies halt fulfillment.
Our Approach
Strategic alignment of inventory flow and storage logic.
Analyze Velocity
Classify SKUs by speed (fast/med/slow), cube, and turnover to understand flow dynamics.
Design Slotting
Create logic-based location assignments (Gold Zones) for high-velocity items.
Refine Replenishment
Optimize min/max logic and trigger points to keep pick faces full and reduce downtime.
Redesign Paths
Structure pick paths to minimize travel distance and backtracking for pickers.
The Outcome
Unlocking maximum velocity and storage capacity through intelligent inventory placement.
Reduced travel time by placing high-velocity SKUs in accessible "golden zones"
Extended facility lifespan by accommodating SKU proliferation within your existing footprint
Seamless replenishment logic keeping pick faces stocked during volume spikes
Higher pick rates (UPH) achieved by optimizing paths to stop backtracking
Restored inventory integrity, eliminating "ghost inventory" discrepancies